High-Performance steel pipe internal external coating epoxy 2LPE 3LPE anticorrosion production line
Steel Pipe Internal External FBE Coating Machinery Production description
1. Pipe diameter range: 159-4200mm
2. Cleaning level: ≥Sa2.5
3. Materials for production: epoxy powder
4.Control System: PLC Control System
5.Main equipment: Steel pipe external rust removal equipment, steel pipe internal rust removal equipment, medium-frequency heating equipment, epoxy powder internal spraying equipment, epoxy powder external spraying equipment, recovery device, marking equipment, etc
Features:
√ According to customer demand for the production of different specifications products
√ FBE epoxy powder coating applied to the water supply for civil use,Oil, natural gas.
√ Adopts high metering spraying technology, which can evenly cover the inner and outer wall of steel pipe,
√ Improve the anti-corrosion performance and prolong the service life of steel pipe. Meanwhile,
√ It is equipped with PLC automatic control system to reduce human error and realize stable production.
Internal & External FBE Powder coating Structure:
The epoxy powder is a kind of thermosetting nontoxic coating, forming the high molecular weight cross-linking structure coating after solidifying, featuring good chemical anticorrosion and higher mechanical properties. The function of epoxy powder bottom layer is to form continuous coating, providing excellent adhension by agglutinate and solidifying the steel tube surface with good chemical resistance and cathodic disbanding resistance. The function of polymer adhesive is to agglutinate the epoxy powder before gelation, and to agglutinate the polyethylene top layer, which unites all three layers together.
Item | Process Flow |
1 | Upload pipes |
2 | pipes sprial conveyor |
3 | external blasting |
4 | internal blasting |
5 | Rust removal |
6 | intermediate frequency heating |
7 | FBE powder coating |
8 | Powder recycling system |
9 | load down pipe rack |
√ Advanced Technology & Stable Performance: Ensuring highly efficient and reliable operation.
√ High Automation: Significantly reduces labor costs and improves production efficiency.
√ Internationally Certified Quality: Superior anti-corrosion properties that meet global standards.
√ Turnkey Solutions: Comprehensive service from design and installation to commissioning and training.
√ Proven Expertise: Backed by 389 successful production lines worldwide and a team of 9 senior engineers.
√ Award-Winning Innovation: Recognized by a national-level expert workstation in China.
Question & Answer:
Q1. Pipe Diameter Range?
A: 48-219mm/219-1220 - mm/325-1600 - mm/508-2400 - mm/1000-3200mm
Q2. Descaling grade?
A: SA2.5
Q3. Anticorrosion coating standard?
A: Complies with SY/T0413-2002 ,GB/T23257-2009, German DIN 30670 , NACE/AMPP, DNV, and CNPC38-2002.
Q4. Delivery Time?
A: 2-3monthes after deposit.
Q5. Production output?
A: It is different output capability as different pipe diameter, the Max. is 3 to 8 km/day, and annual processing capacity is 2 million square meters (Φ508 mm).
Q6. Coating thickness?
A: 150~800um
Q7. After-sales service?
A: Before delivery all the equipment must be trial operated to confirm the quantity perfectly.
The warranty period is 12 months from the date of pick-up for mechanical part , and 6 months for the electrical part. The seller provides free technical services and provides training and guidance to buyer operators.